Frame Assembly Welding Assembly Equipment: Technical Parameters And Operational Specifications

1： Purpose and Analysis of Use

1

In the production and manufacturing process of trailers, the assembly of the overall frame has always been an urgent need for improvement. The most commonly used production method now is to complete the work of crossing beams and edge beams on self-made brackets. The diagonal dimensions of the frame need to be manually measured back and forth with a ruler, and accuracy cannot be guaranteed. Adjusting the side beams is difficult due to their large length and heavy weight. Greatly reducing production efficiency and affecting the production quality of the entire vehicle.

2

The purpose of using tooling is to ensure maximum production safety, improve production efficiency and quality.

3

An efficient production process not only reduces production costs but also enhances product competitiveness and corporate image.

4

The platform has the function of conveying the frame to the next workstation through lifting rollers (except for gooseneck models), greatly improving the efficiency of streamlined production.

2： Working principle and explanation

1

One side of the fixture adopts a linkage propulsion method, and the other side is used as a reference surface

2

Considering the different sizes of goose necks, the goose neck section is equipped with an overall lifting function (electronic control).

3

The platform benchmark (bottom) adopts the original flat plate. Reference baffles can be added at both ends of the platform, which can be self-made by the buyer according to their needs.

4

General term/conveying function

When used as a general term, it can be lifted by a roller lifting device to complete the general term. According to work needs, it can be lowered below the table (hidden); The lifting roller also has the function of frame conveying.

3： Technical parameters and brief configuration

1

Power supply range: 380V ± 20V 50HZ

2

Hydraulic station: one set

3

Hydraulic station power: 5.5KW

4

Motor model: Y132L-4 power lift motor

5

Oil pump type: gear pump

6

Oil pump displacement: 32#

7

Main electrical brand: Chint

8

Roller lifting method: Rotary shaft type

9

Roller action type: linkage type

10

Roller lifting power: oil cylinder or elevator

11

Lateral propulsion method: overall synchronous or individual propulsion

12

Lateral propulsion power: oil cylinder or elevator

13

Front and rear end block angles: adjustable

14

Gooseneck platform movement: can be lifted and lowered as a whole

15

Gooseneck platform action and control: electronic control, reduction motor

16

Maximum adaptive width range: 2480mm-3150mm

17

Action control mode: remote control

18

Applicable car models: 2.5m-3m width, straight beam car and goose neck car models within 560mm

4： Warranty period

1

From the delivery date, the entire machine comes with a one-year free warranty.

5： Random data

1

One copy of the equipment circuit diagram

2

One copy of the warranty manual

6： Scope of supply, scope of self provided by the demander, and installation conditions of the site

Scope of Supply:

Serial Number

name

notes

1

Gooseneck lifting platform: 1 set

Includes: 4 sets of elevators, 2 reduction motors, 1 set of platform (length: 4.5 meters, width: 5 meters), 2 sets of propulsion mechanisms

2

Main platform: 1 set

Includes: 1 set of platform (length: 13.5 meters, width: 5 meters), 10 supporting wheels, and 8 sets of propulsion mechanisms.

3

Hydraulic station: 1 set

Includes: 1 set of remote control, 1 set of electrical control cabinet

The purchaser shall provide:

1

Hydraulic oil

L-HM-46

power line

4-core 4-square

Site installation conditions:

1: Concrete floor

2: Ground tilt angle: less than 8 degrees

Note: The above supply scope includes complete equipment components to ensure normal operation and functioning.