360 Degree Flipping Fixture - Safe And Efficient Welding Solution For Trailers

1: The current situation and problems of frame flipping in the production field of semi-trailer

1: Overview

In the current production process of semi trailers, in order to solve the problems of flat welding, bottom welding, and side welding of semi trailers, it is necessary to flip the entire frame so that the welding personnel can reach the welding parts.

2: Current flipping method

Use the crane wire rope to lift the frame and flip it over on the ground.

3: The problems faced by the current flipping method

When using the driving wire rope to flip the frame, as the angle of the frame continues to change, the point of force of the wire rope also changes constantly, accompanied by rigid friction on the wire rope; In long-term use, steel wire ropes are prone to slipping and breaking, posing a safety hazard.

During the flipping process, as the angle of the frame continues to change, the force point of the steel wire rope can easily cause deformation, damage, and other phenomena at the force point of the frame.

The current flipping method requires manual lifting of steel wire ropes, skilled operation of the vehicle, and attention to coordination with the frame, which is time-consuming, labor-intensive, and poses safety hazards.

2: Equipment working principle and detail processing

The equipment adopts a gantry structure and is equipped with a workpiece clamping device, which can flip the workpiece 360 degrees. After welding is completed, the suspension part of the vehicle body is rotated downwards by the flipping device, and the rotating and clamping device is lowered to place the vehicle body on the ground bracket. Complete workstation work.

Synchronous clamping mechanism

Rotating mechanism

Dual cylinder lifting mechanism

One end walking mechanism

Workpiece clamping method

3: Main technical parameters of the equipment

1

Equipment model: FZ-LM360

2

Components: Main body, lifting device, clamping device, electrical control system

3

Equipment size: Width 3.2m, single-sided front and rear wheelbase 3.5m, height approximately 3.5m

4

Applicable range of vehicle body: width 2550mm-3000mm

(Customizable) Length 11000mm-15000mm

5

Flip angle: 360 degrees

6

Longmen width: not less than 2.75 meters

4: Equipment configuration parameters

1

Whole machine power: ≤ 15KW

2

Rotating power: 4KW

3

Clamping device: electric hydraulic control

4

Lifting device: electric hydraulic control

5

Rotating device: integrated reduction motor

6

Main electrical appliances: Chint Electric

5: Safety and Protection

1

Limit device

2

overload protection

6: Power supply range

1

380V±20V 50HZ

7: Warranty period

1

From the delivery date, the entire machine comes with a one-year free warranty.

8: Random data

1

One copy of the equipment circuit diagram

2

One copy of after-sales manual

Scope of Supply:

Serial number

name

remarks

1

Host body: 2 sets

Includes: 4 hydraulic cylinders, 2 walking motors, 2 reducers, as well as a rotating mechanism, lifting mechanism, and main frame.

2

Hydraulic power station: 2 sets

Includes: 2 sets of electrical control cabinets

The purchaser shall provide:

1

Hydraulic oil

L-HM-46

2

power cord

4-core 4-square

Site installation conditions:

1: Concrete floor

2: Ground tilt angle: less than 8 degrees

Note: The above supply scope includes complete equipment components to ensure normal operation and functioning.