The TNN Development Limited is one of the leading manufacturers and suppliers of 90 degree flipping fixture: technical parameters and workpiece compatibility in China. Welcome to buy discount 90 degree flipping fixture: technical parameters and workpiece compatibility made in China here from our factory. Quality products and low price are available.
One; Purpose and Analysis of Use
In the production and manufacturing process of trailers, welding work is a very important part. The quality of welding is related to the production quality and driving safety of the entire vehicle, and the subsequent problems caused are quite complex. The traditional welding method is that the workers use a crane to lift the steel wire rope and flip the frame to complete the welding work at different positions for convenience. The following problems are prone to occur during the hoisting process:
(1) The point of contact between the steel wire rope and the frame is prone to deformation.
(2) During the long-term hoisting process, the steel wire rope broke The problem of slipping will bring serious safety issues.
(3) The crane overturning method has low work efficiency, increases production costs, and reduces product market competitiveness.
Two; Partial Details Explanation
To ensure long-term safety, the equipment is equipped with two types of safety devices, using both hard limit and electronic control soft limit. To prevent the occurrence of safety production accidents.
Electronic control limit T-1
For the convenience of the production process, the hydraulic system is controlled by a remote control; The remote control action can be stopped at any position.
Industrial grade remote control system T-2
Clamping (main beam) device; Adopting hydraulic oil circuit control, the oil cylinder is tightened.
press from both sides
Fixture System T-3
In order to adapt to the flat and goose neck models, as well as the scientific distribution of support points, the tooling adopts a four point drop synchronous design
Bracket System T-4
3： Technical parameters and brief configuration
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1： Main technical parameters |
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1 |
Equipment model: FZ-CJ-90D |
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2 |
Equipment Name: 90 degree Flip Tool |
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3 |
Equipment dimensions: 12000mm * 2450mm * 800mm |
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4 |
Clamping range: 1050mm --1450mm |
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5 |
Suitable for vehicle length: 6000mm-14000mm (expandable) |
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6 |
Applicable gooseneck beam drop: within 560mm (including straight beam models) |
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7 |
System rated pressure: ≤ 15MPs |
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8 |
Hydraulic oil model: L-HM-46 |
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2： Main configuration parameters |
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Serial Number |
Component Name |
Specification parameters |
notes |
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1 |
Oil pump type |
gear pump |
Yuci |
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2 |
Oil pump displacement |
20 milliliters |
standard |
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3 |
Motor brand |
Lisheng Motor |
Shandong |
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4 |
Motor model |
Y132M-4 |
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5 |
Motor Power |
5.5KW |
standard |
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6 |
Model of lifting oil cylinder |
HSG80/700 |
Wearing and selling style |
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7 |
Origin/brand of lifting oil cylinder |
Bright Sky Precision |
Anhui |
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8 |
Clamping cylinder model |
HSG63/400 |
Wearing and selling style |
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9 |
Origin/brand of clamping cylinder |
Bright Sky Precision |
Anhui |
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10 |
Action control mode |
Remote control |
Industrial grade |
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11 |
Maximum flipping angle on one side |
90 degrees |
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12 |
Number of lifting seats |
8 sets |
self-made |
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13 |
Locking device |
8 sets |
self-made |
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14 |
Main electrical appliances of the control cabinet |
chint |
Zhejiang |
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15 |
Synchronous lifting method |
Integrated seamless steel pipe |
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16 |
main structure |
Welding of profile frame |
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17 |
Equipment color |
Oumanlan |
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18 |
equipment quality |
About 4200kg |
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3： Safety production protection |
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1 |
Hydraulic system overflow valve |
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2 |
Safety and stability valve |
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3 |
Anti decoupling device |
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4： Power supply range |
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1 |
Customized |
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5： Warranty period |
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1 |
From the delivery date, the entire machine comes with a one-year free warranty. |
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6： Scope of supply, scope of self provided by the demander, and installation conditions of the site |
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Scope of Supply: |
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Serial Number |
name |
notes |
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1 |
Host body: 1 set |
Includes: 1 set of hydraulic station, 1 set of electric control cabinet, 16 hydraulic cylinders, 2 sets of safety devices, and 8 sets of lifting clamps |
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2 |
Safety base: 4 sets |
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The purchaser shall provide: |
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1 |
Hydraulic oil |
L-HM-46 |
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2 |
power line |
4-core 4-square |
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Site installation conditions: 1: Concrete floor 2: Ground tilt angle: less than 8 degrees |
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Note: The above supply scope includes complete equipment components to ensure normal operation and functioning. |
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Overall display of the 90 degree flipping fixture
Overall Structure T-5
Work Diagram T-6
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