Customized Pet Plasticizing Components
Key attributes
Other attributes
Condition
New
Style
Horizontal
Injection Rate (g/s)
918.9 g/s
Machine Type
Hydraulic
Injection Weight (g)
3951.3 g
Weight (KG)
15300 kg
Place of Origin
Jiangsu, China
Warranty
3 years
Key Selling Points
Long Service Life
Applicable Industries
Building Material Shops, Manufacturing Plant
Showroom Location
Egypt, Canada, Turkey, United Kingdom, United States, Italy, France, Germany, Viet Nam, Philippines, Brazil, Peru, Saudi Arabia, Indonesia, Pakistan, India, Mexico, Russia, Spain, Thailand, Morocco, Kenya, Argentina, South Korea, Chile, UAE, Colombia, Algeria, Sri Lanka, Romania, Bangladesh, South Africa, Ukraine, Nigeria, Uzbekistan, Tajikistan, Japan, Malaysia, Australia, Belarus
Machinery Test Report
Provided
Video outgoing-inspection
Provided
Warranty of core components
2 years
Core Components
Bearing, Motor, Pump, Gear, PLC, Pressure vessel, Engine, Gearbox, Screw
Plastic Processed
PP, PC, ABS, PET, PVC, FRPP/PVC, PPR, EVA, HDPE, MLLDPE, PA, PE, LDPE, HDPE/PP, ABS/PP, PE/PP
Plasticizing Capacity(g/s)
233
Mold Height(mm)
240 - 730 mm
Ejector Number
13
Ejector Stroke(mm)
210 mm
Ejector Force(kN)
182 kN
Theoretical Shot Volume(cm³)
3377.2 cm³
Screw Speed (rpm)
1 - 104 rpm
Screw diameter (mm)
100 mm
Screw L/D Ratio
24
Distance between Tie Bars
760x710mm
Type
Preform Injection
Open Stroke(mm)
460 mm
Model Number
BST-1300
Brand Name
U TECH
Power (kW)
115.6 kW
Application
Inserting Plastic Products
Machine weight
2500KG
Injection pressure
103.9Mpa
Screw type
ABS Etc
Screw Stroke
210mm
Dimension
2500mm *1600mm * 3600mm
Clamping Force (kN)
1300 kN
Ejector Number
13
Distance between Tie Bars
710
Plastic Type
Thermoplastic
Product Introduction
Preforms for cosmetic products
Bearing in mind the characteristics of the cosmetics industry, we have developed the special high performance color mixing screw for PET colour preforms with a L/D ratio of 24:1. For PET materials such as iridescent and opalescent powders, it effectively improves the quality of color mixing and stability of products and ensures the surface color uniformity after blow molding.
Water and oil preforms
A special PET high-speed screw for water and oil preforms designed according to the characteristics of
ordinary water bottle and oil bottle industries provides a L/D ratio of 24:1 and achieves a high-speed and high-quality plasticizing under low shear conditions. It increases the plasticizing efficiency by nearly 100% compared with standard injection molding machines and boosts the original PET capacity by more than 30%.
ordinary water bottle and oil bottle industries provides a L/D ratio of 24:1 and achieves a high-speed and high-quality plasticizing under low shear conditions. It increases the plasticizing efficiency by nearly 100% compared with standard injection molding machines and boosts the original PET capacity by more than 30%.
Machine details
Injection Unit
Injection speed ,pressure and holding in five levels PID barrel temperature control with auto-tuning and ;1℃ accuracy High torque and high precision hydraulic motor with 99-step speed control for optimal melt environment
Cold-prevention starting device with low temperature alarm to prevent damage of the injection unit caused by low temperature Decompression device to prevent nozzle from drooling
Cold-prevention starting device with low temperature alarm to prevent damage of the injection unit caused by low temperature Decompression device to prevent nozzle from drooling
Customized Shot Weight
Depending on the needs of current and future products and the suitable types of products and molds for each model, the machine can be customized with different injection weight options to meet requirements on product weight.
High-performance Plasticizing System
Custom made enlarged plasticizing motor with enhanced motor displacement to ensure the service life of motor and stability of products. The synchronous plasticizing (electrical plasticizing) is available among other options. Compared to the standard PET injection molding machines, the production efficiency can be increased by more than 10%.
Clamping Unit
Tie bars are made of imported Japanese high tensile steel with specially-hardened, chrome-plated surface; Diameter is lengthened to minimize wear-out and maximize durability. Robust in-house manufactured ductile iron-casted platens guarantee durability and
minimize platen deformation. Multi-stage clamping speed and pressure control Automatic setting for high pressure clamping position Central electric fixed-dosage lubrication system Ejector speed and pressure adjustable and does not need to full retract during vibration which shortens cycle time
minimize platen deformation. Multi-stage clamping speed and pressure control Automatic setting for high pressure clamping position Central electric fixed-dosage lubrication system Ejector speed and pressure adjustable and does not need to full retract during vibration which shortens cycle time
User Friendly Design
Standard robot mounting holes to facilitate an easy and fast installation. Mold needle valve control function is available as options to effective reduce the internal stress of product and improve the production yield.
Optimized Cooling Water Transmitting Device
Enlarged cooling water transmitting device to ensure the transparency of PET products.
Enlarged Motor and Pump
By increasing the power of motor and pump, achieve higher productivity with a speed 20% faster than conventional machines.
Optimized Cooling Effect
Larger cooler and oil tank capacity effectively lower the oil temperature and improve the cooling effect.
Technical Parameters
|
|
DESCRIPTION
|
UNIT
|
DATA
|
|
Injection unit
|
Shot volume
|
cm3
|
3377.2
|
|
Shot weight (PS) |
g
|
3951.3
|
|
|
oz
|
139.4
|
||
|
Screw diameter
|
mm
|
100
|
|
|
Injection pressure
|
Mpa
|
103.9
|
|
|
Screw L:D ratio
|
|
24:1
|
|
|
Max. injection speed
|
mm/s
|
100
|
|
|
Plasticizing Capacity (PET)
|
g/s
|
233
|
|
|
Screw stroke
|
mm
|
430
|
|
|
Screw speed(stepless)
|
r/min
|
0-104
|
|
|
Clamping unit
|
Clamping force
|
kN
|
4000
|
|
Opening stroke
|
mm
|
700
|
|
|
Space between bars
|
mm*mm
|
760x710
|
|
|
Max. Daylight
|
mm
|
1430
|
|
|
Mold thickness(Min.Max)
|
mm
|
240-730
|
|
|
Ejector stroke
|
mm
|
210
|
|
|
Ejector number
|
|
13
|
|
|
Ejector force
|
kN
|
182
|
|
|
Power unit
|
Hydraulic system pressure
|
Mpa
|
17.5
|
|
Pump Motor
|
kw
|
70
|
|
|
Heating capacity
|
kw
|
45.6
|
|
|
Number of temp control zones
|
|
7
|
|
|
|
Oil tank capacity
|
L
|
720
|
|
Machine dimensions(LxWxH)
|
m*m*m
|
8.89x2.12x2.03
|
|
|
Machine weight
|
kg
|
15300
|
Clamping Unit
Cleanliness
Equipped with a high-performance oil fitler,hydraulic oil is repeatedly filtered and cleaned during normal machine operation.It reaches NAS8(USA)standard,which means the oil can be cleaner then new oil.This greatlyenhances the useable life of hydraulic system. Noise is also minimized during operation
Performance
1) Servo motor can optimize the match of energy demand and realize automatic adjustments.
2) It can improve injection precision
3) It can greatly save power and water, resulting in environment-protection and energy-saving
4) Quick response and low noise
2) It can improve injection precision
3) It can greatly save power and water, resulting in environment-protection and energy-saving
4) Quick response and low noise
Control System
|
S/N
|
Name
|
Brand
|
country
|
|
1
|
Main motor
|
ABB
|
Switzerland
|
|
2
|
Inverter
|
MITSUBISHI
|
Japan
|
|
3
|
PLC
|
OMRON
|
Japan
|
|
4
|
Touch screen
|
MITSUBISHI
|
Japan
|
|
5
|
Contactor
|
SCHNEIDER
|
France
|
|
6
|
Thermo- relay
|
SCHNEIDER
|
France
|
|
7
|
Air-break switch
|
SCHNEIDER
|
France
|
|
8
|
Proximity switch
|
TURCK
|
USA
|
|
9
|
Photoelectric switch
|
BANNER
|
USA
|
|
10
|
Air circuit system
|
SMC
|
Japan
|
|
11
|
Water pump
|
Southern
|
China
|
Certifications
FAQ
Q1:Do you have any reference project?
>> A1:We have reference project in most countries, and you can visit their factories if we get the permission of the customer.
Q2:What's your guarantee or the warranty of the quality if we buy your machines?
>>A2:We offer you high quality machines with 2 years guarantee . we will give u spare part free in 2 years.
Q3: Do you provide customized service?
>> A3: We will customize the machine according to your needs, materil ,power,filling type,the kinds of the bottles and so on.
Q4:When can I get my machine after I paid?
>> A4:We will deliver the machines on time as the date we agreed both side.
Q5:How can I install my machine when it arrives?
>> A5:We will send our engineer to your side as soon as you get all your machines ready , for testing and teaching your technicians how to run the machines.
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